Recent Innovations in Additive Manufacturing for Marine Vessels

Authors

  • Eric Peterson Faculty of Architecture, Florida International University, Miami, United States

DOI:

https://doi.org/10.33175/mtr.2022.257491

Keywords:

Additive Manufacturing, 3D Printing, Fibre Reinforced Plastics, Naval Architecture, Yacht Design

Abstract

The terms Additive Manufacturing (AM) and 3D printing describe several very different methods for producing 3-dimensional forms. AM technologies present new opportunities for the yacht design and small boat manufacturing sectors, particularly the Fused Filament Fabrication (FFF) method. The design and construction of marine vessels present unique manufacturing challenges and opportunities for AM. While many AM methods are not well-suited for small boat manufacturing, some of these technologies are already being used by the marine industry. While AM technology is currently limited by the speed, scale, and material constraints of 3D printing materials and equipment, these technologies are being successfully scaled up for the marine industry by academic researchers and manufacturers. Additive Manufacturing technology will need to continue to advance in order to adapt itself to the complex material, structural, and mechanical requirements of the marine industry. The technical challenges that remain for large-scale AM to produce entire boats are the water-resistance of extruded materials, surface integrity (smoothness), the structural integrity of surface manifolds, and the integration of structural reinforcement systems.

References

Allen, O. (1987). I Velieri Mercantili. CDE-Gruppo Mondadori, Milano.

Alsharhan, A. T., Centea, T., & Gupta, S. K. (2017). Enhancing mechanical properties of thin-walled structures using non-planar extrusion based additive manufacturing (p. V002T01A016). In Proceedings of the International Manufacturing Science and Engineering Conference. American Society of Mechanical Engineers. https://doi.org/10.1115/MSEC2017-2978

Bardin, A. (2020). Durability of thermoplastic elastomers for marine applications (Doctoral Dissertation). France: Hautes Écoles Sorbonne Arts et Métiers Université.

Bel, H. F. H., Léger, R., Perrin, D., & Ienny, P. (2021). A novel thermoplastic composite for marine applications: Comparison of the effects of aging on mechanical properties and diffusion mechanisms. Applied Composite Materials, 28(4), 899-922. https://doi.org/10.1007/s10443-021-09903-0

Bishay, P. L., Burg, E., Akinwunmi, A., Phan, R., & Sepulveda, K. (2019). Development of a new span-morphing wing core design. Designs, 3(1), 12. https://doi.org/10.3390/designs3010012

Bowyer, A. (2014). 3D printing and humanity's first imperfect replicator. 3D Printing and Additive Manufacturing, 1(1), 4-5. https://doi.org/10.1089/3dp.2013.0003

Dodziuk, H. (2016). Applications of 3D printing in healthcare. Polish Journal of Cardio-Thoracic Surgery, 13(3), 283. https://doi.org/10.5114/kitp.2016.62625

Doshi, M., Mahale, A., Singh, S. K., & Deshmukh, S. (2021). Printing parameters and materials affecting mechanical properties of FDM-3D printed parts: Perspective and prospects. Materials Today: Proceedings, 50(5), 2269-2275. https://doi.org/10.1016/j.matpr.2021.10.003

Espera, A. H., Dizon, J. R. C., Chen, Q., & Advincula, R. C. (2019). 3D-printing and advanced manufacturing for electronics. Progress in Additive Manufacturing, 4(3), 245-267. https://doi.org/10.1007/s40964-019-00077-7

Galatas, A., Hassanin, H., Zweiri, Y., & Seneviratne, L. (2018). Additive manufactured sandwich composite/ABS parts for unmanned aerial vehicle applications. Polymers, 10(11), 1262. https://doi.org/10.3390/polym10111262

Goldberg, D. (2018). History of 3D printing: It’s older than you are (that is, if you’re under 30). AutoDesk. Retrieved from https://www.autodesk.com/redshift/history-of-3d-printing

Harris, M., Potgieter, J., Arif, K., & Archer, R. (2017). Large scale 3D printing: Feasibility of novel extrusion based process and requisite materials (pp. 1-6). In Proceedings of the 24th International Conference on Mechatronics and Machine Vision in Practice. IEEE. https://doi.org/10.1109/M2VIP.2017.8211519

Hickey, H. (2012). 3-D printed boat to enter tomorrow’s milk carton derby. UW News. Retrieved from https://www.washington.edu/news/2012/07/13/3-d-printed-boat-to-enter-tomorrows-milk-carton-derby

Jo, B. W., & Song, C. S. (2021). Thermoplastics and photopolymer desktop 3D printing system selection criteria based on technical specifications and performances for instructional applications. Technologies, 9(4), 91. https://doi.org/10.3390/technologies9040091

Kantaros, A. & Piromalis, D. (2021). Employing a low-cost desktop 3D printer: Challenges, and how to overcome them by tuning key process parameters. International Journal of Mechanics and Applications, 10, 11-19. https://doi.org/10.5923/j.mechanics.20211001.02

Kantaros, A., & Diegel, O. (2018). 3D printing technology in musical instrument research: Reviewing the potential. Rapid Prototyping Journal, 24(9), 1511-1523. https://doi.org/10.1108/RPJ-05-2017-0095

Kantaros, A., & Karalekas, D. (2013). Fiber Bragg grating based investigation of residual strains in ABS parts fabricated by fused deposition modeling process. Materials & Design, 50, 44-50. https://doi.org/10.1016/j.matdes.2013.02.067

Kantaros, A., & Karalekas, D. (2014). FBG based in situ characterization of residual strains in FDM process (pp. 333-337). In Proceedings of the Conference Proceedings of the Society for Experimental Mechanics Series. Springer, Cham. https://doi.org/10.1007/978-3-319-00876-9_41

Kantaros, A., & Piromalis, D. (2021). Fabricating lattice structures via 3D printing: The case of porous bio-engineered scaffolds. Applied Mechanics, 2(2), 289-302. https://doi.org/10.3390/applmech2020018

Kantaros, A., Chatzidai, N., & Karalekas, D. (2016). 3D printing-assisted design of scaffold structures. International Journal of Advanced Manufacturing Technology, 82(1), 559-571. https://doi.org/10.1007/s00170-015-7386-6

Kantaros, A., Diegel, O., Piromalis, D., Tsaramirsis, G., Khadidos, A. O., Khadidos, A. O., Khan, F. Q., & Jan, S. (2022). 3D printing: Making an innovative technology widely accessible through makerspaces and outsourced services. Materials Today: Proceedings, 49, 2712-2723. https://doi.org/10.1016/j.matpr.2021.09.074

Kantaros, A., Laskaris, N., Piromalis, D., & Ganetsos, T. (2021). Manufacturing zero-waste COVID-19 personal protection equipment: A case study of utilizing 3D printing while employing waste material recycling. Circular Economy and Sustainability, 1(3), 851-869. https://doi.org/10.1007/s43615-021-00047-8

Kantaros, A., Piromalis, D., Tsaramirsis, G., Papageorgas, P., & Tamimi, H. (2021). 3D printing and implementation of digital twins: Current trends and limitations. Applied System Innovation, 5(1), 7. https://doi.org/10.3390/asi5010007

Li, B., Zhang, S., Zhang, L., Gao, Y., & Xuan, F. (2022). Strain sensing behavior of FDM 3D printed carbon black filled TPU with periodic configurations and flexible substrates. Journal of Manufacturing Processes, 74, 283-295. https://doi.org/10.1016/j.jmapro.2021.12.020

Liu, J., Wang, Z., Zhao, X., Yu, C., & Zhou, X. (2022). Quantitative evaluations on influences of aggregate surface texture on interfacial adhesion using 3D printing aggregate. Construction and Building Materials, 328, 127022. https://doi.org/10.1016/j.conbuildmat.2022.127022

Loibner, D. (2021). Printing a GRP prototype. Professional Boatbuilder, 189, 9-10.

Nazzaro, P. (2019). Printing a finished console. Professional Boatbuilder, 181, 62-67.

Negrelli, V. (2017). From earth to heaven: How professional 3D Printing and Windform® GT material helped in the construction of drone and medical devices. Reinforced Plastics, 61(3), 179-183. https://doi.org/10.1016/j.repl.2016.08.001

Nickels, L., & Fowler, L. (2017). Researchers tackle 3D printing for maritime duties. Met. Powder Rep, 72, 363-364. https://doi.org/10.1016/j.mprp.2017.08.022

Nikitakos, N., Dagkinis, I., Papachristos, D., Georgantis, G., & Kostidi, E. (2020). Economics in 3D printing. 3D Printing: Applications in Medicine and Surgery, 1, 85-95. https://doi.org/10.1016/B978-0-323-66164-5.00006-4

Palomba, G., Crupi, V., & Epasto, G. (2022). Additively manufactured lightweight monitoring drones: Design and experimental investigation. Polymer, 241, 124557. https://doi.org/10.1016/j.polymer.2022.124557

Politecnico di Milano. (2020). MAMBO, the world’s first 3D printed fiberglass boat. Politecnico di Milano. Retrieved from https://www.polimi.it/en/articles/mambo-the-worlds-first-3d-printed-fiberglass-boat

Post, B. K., Chesser, P. C., Lind, R. F., Roschli, A., Love, L. J., Gaul, K. T., Sallas, M., Blue, F. & Wu, S. (2019). Using big area additive manufacturing to directly manufacture a boat hull mould. Virtual and Physical Prototyping, 14(2), 123-129. https://doi.org/10.1080/17452759.2018.1532798

Qin, Y., Summerscales, J., Graham-Jones, J., Meng, M., & Pemberton, R. (2020). Monomer selection for in situ polymerization infusion manufacture of natural-fiber reinforced thermoplastic-matrix marine composites. Polymers, 12(12), 2928. https://doi.org/10.3390/polym12122928

Rossi, M., Sasso, M., Connesson, N., Singh, R., DeWald, A., Backman, D., & Gloeckner, P. (2016). Residual stress, thermomechanics & infrared imaging, hybrid techniques and inverse problems. Volume 8. In Proceedings of the Society for Experimental Mechanics Series. Springer International. https://doi.org/10.1007/978-3-319-00876-9_41

Savastano, M., Amendola, C., & Massaroni, E. (2016). 3-D printing in the spare parts supply chain: an explorative study in the automotive industry (pp. 153-170). In Caporarello, L., Cesaroni, F., Giesecke, R., & Missikoff, M. (Eds.). Digitally supported innovation. Springer, Cham. https://doi.org/10.1007/978-3-319-40265-9_11

Scott, C. (2016). Thermwood corporation introduces LSAM: Large scale additive manufacturing with a CNC twist. 3DPrint. Retrieved from https://3dprint.com/147866/thermwood-lsam-cnc-printer

Superfici S.c.r.l. (n.d.). Portfolio. Retrieved from https://www.superficilab.com/en/portfolio

UMaine News. (2019). UMaine composites center receives three Guinness world records related to largest 3D printer. UMaine News. Retrieved from https://umaine.edu/news/blog/2019/10/10/umaine-composites-center-receives-three-guinness-world-records-related-to-largest-3d-printer

Wedgewood, A., Pibulchinda, P., Vaca, E. B., Hill, C., & Bogdanor, M. J. (2020). Materials development and advanced process simulation for additive manufacturing with fiber-reinforced thermoplastics. Final Technical Report No. IACMI/R003-2020/7.07. Institute for Advanced Composites Manufacturing Innovation, Knoxville, TN (United States); DuPont de Nemours, Wilmington, United States; Purdue University, West Lafayette, United States; Local Motors, Phoenix, United States. https://doi.org/10.2172/1769016

Zhang, X., & Wang, J. (2020). Controllable interfacial adhesion behaviors of polymer-on-polymer surfaces during fused deposition modeling 3D printing process. Chemical Physics Letters, 739, 136959. https://doi.org/10.1016/j.cplett.2019.136959

Ziółkowski, M., & Dyl, T. (2020). Possible applications of additive manufacturing technologies in shipbuilding: A review. Machines, 8(4), 84. https://doi.org/10.3390/machines8040084

Downloads

Published

2022-03-30

How to Cite

Peterson, E. (2022). Recent Innovations in Additive Manufacturing for Marine Vessels. Maritime Technology and Research, 4(4), 257491. https://doi.org/10.33175/mtr.2022.257491