Design and calculation of cold storage capacity of 10 tons for tuna commodity
DOI:
https://doi.org/10.33175/mtr.2024.268270Keywords:
Fishery products, Cold storage, Cooling capacity, Estimation cost, Cooling loadAbstract
The Ministry of Maritime Affairs and Fisheries, Republic of Indonesia, urges economic stakeholders to maximize increasingly open export opportunities. With an abundance of fishery products in Indonesian waters, it must be supported by adequate facilities, one of which is the availability of cold storage, which maintains the quality of fishery products. In this study, the design of the cold storage was carried out by measuring the size of the cold storage and using the calculation of the cooling load, the calculation of cooling capacity, the calculation of the P-h diagram, and the cost estimate. The results of this study include cold storage design dimensions of 420 m3 with a long length and tall of 15×7×4 m3 made from insulation materials of polyurethane, stainless steel, and plaster. The cooling load data for the cold storage, when the product (tuna) is cooled and filled, is 3,707,444.3 kJ every 24 hours. A ton of refrigeration absorbs 12,660 kJ per 24 hours, equaling 16.3 tons of required refrigeration capacity. Meanwhile, under normal operating conditions, the total cooling load is 759,427.588 kJ per 24 hours. After calculating the cooling load, it was discovered that the initial design, which only had a capacity of 10 tons during the refrigeration process, could accommodate a cooling capacity of up to 16.3 tons. The cooling capacity of cold storage is 23.9 kW or 81.400 Btu/h. P-h diagram calculation of compressor cooling load is 0.7 kW, and the cooling load total from the evaporator to keep air room temperature of cold storage 0 °C is 0.43 kW. Estimated cost total for materials of cold storage design is USD 128,655.
------------------------------------------------------------------------------
Cite this article: Pramudya, D.S., Pamitran, A.S., Ardiyansyah, Budiyanto, M.A. (2024). Design and calculation of cold storage capacity of 10 tons for tuna commodity. Maritime Technology and Research, 6(2), 268270. https://doi.org/10.33175/mtr.2024.268270
------------------------------------------------------------------------------
Highlights
- Refrigerator facilities are still limited in reaching remote coastal areas
- The cooling system must start using renewable energy
- Cold storage is used to maintain the quality of fishery product so that they remains in good condition
- From the calculation results, knowing the total cooling load when the cold storage is working, knowing the total cooling capacity of the cold storage when it is used as a fish storage refrigerator, and knowing the total estimated operational costs of the cold storage
References
Anjum, M., Tallha, A., Waseem, A., Ghafoor, A., Rehman, S., Malik, A. U., Hensel, O., Sultan, M., & Morosuk, T. (2021). Solar-hybrid cold energy storage system coupled with cooling pads backup: A step towards decentralized storage of perishables. Energies, 14, 7633. https://doi.org/10.3390/en14227633
Arif, B. M. (2022). Energy and cost estimation of cargo cooler technology (pp. 7-11). Mechanical Engineering Department, Engineering Faculty, University of Indonesia, Depok, Jawa Barat, Indonesia.
De, R. K., & Ganguly, A. (2019a). Energy and economic analysis of a solar supported multi-commodity cold storage. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 41, 393. https://doi.org/10.1007/s40430-019-1893-6
De, R. K., & Ganguly, A. (2019b). Energy, exergy and economic analysis of a solar hybrid power system integrated double-effect vapor absorption system based cold storage. International Journal of Air-Conditioning and Refrigeration, 27(2), 1950018. https://doi.org/10.1142/S2010132519500184
De, R. K., & Ganguly, A. (2021). Modeling and analysis of a solar thermal photovoltaic hydrogen based hybrid power system for running a standalone cold storage. Department of Mechanical Engineering, Indian Institute of Engineering Science and Technology, India. https://doi.org/10.1016/j.jclepro.2021.126202
Dewayani, G. M. (2016). Application of the air blast freezing (ABF) method for freezing chum salmon (Oncorhynchus Keta) at PT Marine Cipta Agung, Pasuruan, Jawa Timur (Report). Surabaya.
Ganguly, A., & De, R. K. (2018). Conceptual design and performance analysis of a parabolic trough collector supported multi-commodity cold storage. IOP Conference Series: Materials Science and Engineering, 402, 012049. https://doi.org/10.1088/1757-899X/402/1/012049
Gao, H. (2019). Analysis of new energy-saving technology for cold chain logistics. IOP Conference Series: Earth and Environmental Science, 252, 032007. https://doi.org/10.1088/1755-1315/252/3/032007
Hasan, M. U., Malik, A. U., Ali, S., Imtiaz, A., Munir, A., Amjad, W., & Anwar, N. (2019). Modern drying techniques in fruits and vegetables to overcome postharvest losses: A review. Journal of Food Processing and Preservation, 43(12), e14280. https://doi.org/10.1111/jfpp.14280
Hasan, M., Shang, Y., Akhter, G., & Jin, W. (2019). Application of VES and ERT for delineation of fresh-saline interface in alluvial aquifers of Lower Bari Doab, Pakistan. Journal of Applied Geophysics, 164, 200-213. https://doi.org/10.1016/j.jappgeo.2019.03.013
Karem, E. E., Abubakar, G. M., & Qiuwang, W. (2022). Thermo-economic evaluation of PCM layer thickness change on the performance of the hybrid heat storage tank for concentrating solar power plants. Mechanical Engineering Department, Faculty of Engineering, Benha University, Egypt.
Ministry of Maritime Affairs and Fisheries. (2022). First Quarter Data Release Quarter I Year 2022. Ministry of Maritime Affairs and Fisheries.
Nazaruddin. (2019). Technical and economic analysis of cold storage design for fish 500 ton capacity with cascade refrigeration system using variation of refrigerant combinations (Thesis). Shipping System Engineering, Faculty of Marine Technology, Ten November Institute of Technology, Surabaya.
Raza, H. M. U., Ashraf, H., Shahzad, K., Sultan, M., Miyazaki, T., Usman, M., Shamshiri, R., Zhou, Y., & Ahmad, R. (2020). Investigating applicability of evaporative cooling systems for thermal comfort of poultry birds in Pakistan. Applied Sciences, 10(13), 4445. https://doi.org/10.3390/app10134445
Sadi, M., & Arabkoohsar, A. (2020). Techno-economic analysis of off-grid solar-driven cold storage systems for preventing the waste of agricultural products in hot and humid climates. Journal of Cleaner Production, 275, 124143. https://doi.org/10.1016/j.jclepro.2020.124143
Salmarika, T. A. A., & Wisudo, S. H. (2019). Status of tuna resource management in Indian Ocean Waters based on Cicin Trawl Landing at Lampulo Ocean Fishing Port, Aceh: An ecosystem approach. Fisheries Research Journal of Indonesia, 24(4), 263-272.
Sari, N. O., Sari, T. Y., & Hutauruk, R. M. (2019). Operational performance of the Lampulo Ocean Fisheries Port in Banda Aceh, Nanggroe Aceh Darussalam Province. Collegian Online Journal of Riau University.
Taner, O. O. (2023a). Vacuum freeze dryer technology for extending the shelf life of food and protecting the environment: A scenario study of the energy efficiency. Environmental Science and Pollution Research. https://doi.org/10.1007/s11356-023-30398-8
Taner, O. O. (2023b). Energy and production analysis of a dairy milk factory: A case of study. Journal of Thermal Engineering, 9(5), 1163-1176. https://doi.org/10.18186/thermal.1370731
Downloads
Published
License
Copyright (c) 2024 Maritime Technology and Research
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
Copyright: CC BY-NC-ND 4.0